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IPG workflow success

  • Writer: Stuart Anderton
    Stuart Anderton
  • Apr 16
  • 4 min read

Updated: 3 days ago

Getting predictable results with IPG is not about luck. It comes down to following the workflow exactly as designed. When the process is followed, cases run smoothly. When it is not, failures, delays and cost overruns are not just possible, they are guaranteed.


This guide is here to keep you out of trouble and help you recover if things start to go wrong.


“If I was the lab, could I complete this case with what I have?”

IPG Aoralscan Elite shining 3d Osseo Group

The non-negotiables

There are a few points that must be understood clearly:


  • If the data is not captured, it does not exist. The lab cannot recreate it later

  • If the MMR is not recorded, the case cannot be articulated. There is no workaround

  • The lab can refine good data, not fix bad data

  • You must follow the on-screen workflow. The animation in the lower left shows exactly what to do


If any of these are missed, the best case scenario is a delay with a try-in based on estimation. Worst case is a full remake.


Edentulous workflow (no teeth present)

When no teeth are present, you must create a reliable reference for MMR:


  • Use existing dentures or a try-in to establish vertical and centric relation

  • Take wash impressions after implantation

  • Use a polythene sheet to avoid sutures being captured or distorted

  • Open the bite with wax if needed

  • Record MMR using PVS bite registration material

  • Scan the record 360° extra-orally


This step is critical. If it is incorrect or skipped, the entire case will fail. Placing fiducial markers will not compensate for this or recover the case.


Scan caps and markers

Scan caps are mandatory for matching soft tissue to implant position.


  • Healing caps are not an alternative

  • Fiduciary markers only help align pre and post-op scans. They have no effect on MMR

  • Wet or contaminated markers will not scan. Rinse with sterile saline and dry with gauze


Data quality rules

Think of this as a simple rule: clean, complete, and redundant.


  • Clean your scans before moving to the next step

  • Remove artefacts, soft tissue distortion, and noise early

  • If something might be useful, scan it anyway.

    • Wax rims

    • Old dentures

    • Bite registrations

  • Extra data can be ignored later. Missing data cannot be recovered


Handling full clearance cases

If you are extracting all teeth:


  1. Extract anterior teeth first

  2. Leave posteriors to maintain vertical dimension temporarily

  3. Take pre-op scans with markers using the standard workflow

  4. Take a putty bite (ridge-to-ridge) in the anterior region

  5. Scan it in your hand from all angles

  6. Send it physically to the lab if possible

  7. Extract remaining teeth and proceed


You can adapt this method to whatever is present at the time of scanning. If you only have teeth in one quadrant or just anteriors, take the putty bite wherever possible to record this critical MMR data alongside the digital MMR.


This additional step often determines whether you’re making a minor bite adjustment or remaking the entire case.


Common failure points

Most problems come from the same mistakes:


  • Skipping MMR recording

  • Assuming the lab can “figure it out”

  • Poor scan cleanup before progressing

  • Not following the guided workflow

  • Trying to substitute components (e.g. healing caps instead of scan caps, fiducial markers instead of MMR)


If any of the above happen, expect delays and additional costs.


Practical tips that make a difference

  • Run a quick pre-op huddle and walk through the workflow before starting

  • If it’s your first case or first of that type of case, book remote support in advance

  • Do not rush between workflow steps. Each one builds on the last

  • Use a mouse instead of a trackpad for scan editing if possible

  • Always do a final check before moving forward. Ask yourself: “If I was the lab, could I complete this case with what I have?”


Quick checklist

Before finishing your scan session:


  • Have you followed the workflow step-by-step?

  • Are all markers clean and readable?

  • Have you cleaned all scan data?

  • Have you clearly recorded MMR?

  • Have you captured any additional useful references?

  • Have you used scan caps correctly?


Final word: Support, planning and responsibility

IPG is extremely powerful when used correctly. It is also completely unforgiving when steps are skipped. The system will not compensate for missing or poor data, and neither can the lab.


If you feel you may need assistance with a case, it’s best to book time in advance with your account representative. This helps ensure the right support is available when you need it.


We’re always happy to assist, however our team supports many clinics and works on a first-in, first-served basis, so availability at short notice can be limited.


The most reliable outcome will always come from your own confidence with the scanner and careful adherence to the established workflow.


Get in touch

We’re always happy to help, you can find the details of your account rep HERE, or contact Provider Services on 1300 029 383 to book an appointment, ask a question, or arrange additional training and courses.


If you'd like to show us something, remember to have TeamViewer open and the ID and password ready to supply to your account rep or agent.

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